Custom Carton Packaging Boxes

One Pass. Maximum Decoration.

Our cutting-edge Flexo technology enables the production of cartonboard boxes with up to 13 colours – all completed in a single pass.

Enhance your designs with premium finishes like foiling, spot gloss, additional Pantone colours, and even inside printing with varnish. All this is achieved without the significant increase in costs, giving you unparalleled quality and value.

The usual process - long & inefficient

Traditional cartonboard printing often relies on the litho/offset process – a multi-step method with long setup times and frequent process changes. This not only increases costs but can also slow down production. The usual lead times are around 4-6 weeks.

Experience the HD Flexo Advantage

Our HD Flexo technology uses a roll-fed system and state-of-the-art 13-pass presses to complete almost every step in one go:

High-Quality Printing: Get the clarity and precision of offset with even more vivid and accurate colors.
Integrated Finishing: Special finishes, inside printing, varnishing, and even cutting & creasing are all done in one pass.
Streamlined Process: The only steps remaining after printing are gluing and packing, dramatically reducing lead times and costs.

The result is an efficient, cost-effective process that doesn’t compromise on quality.

Why choose the Leading Edge Advantage?

⚙️ Unmatched Efficiency

Our HD Flexo process streamlines production by completing almost every step in one pass – from printing and applying special finishes to varnishing and cutting & creasing. This one-pass, roll-fed system drastically reduces setup times and minimises downtime, ensuring faster turnaround and a more agile production process.

💷 Economic Production

Fewer production steps mean significantly lower overhead costs. By eliminating the need for multiple setups and process changes associated with traditional litho/offset methods, our system delivers more competitive pricing without compromising on quality. This efficiency translates directly into savings for your business.

✨ Superior Quality, Versatility & Multi SKU Efficiency

Enjoy the clarity and precision of offset printing enhanced by the vibrant, accurate colors of HD Flexo. Plus, our advanced flexo plate-making technology makes it simple and efficient to switch between different designs—ideal for multi-SKU productions. Whether you’re running a diverse range of products or just need consistent quality across varying projects, our process is designed to deliver excellence every time.

Carton & Board packaging are a very popular and standard type for many different markets. As a leading packaging company, we specialize in providing eco-friendly and customizable carton packaging solutions for various markets. It is sturdy, stackable and can be easily customised for efficient production, great shelf-appeal and ease for the consumer.

As a Flexographic printer with 13 print stations, we utilise an innovative production process which will bring a more cost-effective solution in comparison to traditional printed board production.

At Leading Edge, we work with FSC Accredited material to ensure that it is sourced responsibly and sustainably. We can offer up to 80% PCR solutions, and typically all board materials are 100% recyclable.

Various finishes are also available such as print on both sides, foil, embossing, screens and special varnishes.

Benefits

Strong and Reliable

Board packaging can be made with various board grades & thicknesses and is typically structured in a way that it will keep your product well protected.

Great Recycling Streams

Board packaging is very sustainable and has very well established recycling streams, meaning most board products will be fully recyclable. As we work with FSC accredited materials, you can be confident that your product will be as sustainable as possible.

Highly Decorative

Board packaging is incredibly versatile & easy to customise. As such, we can make your product stand-out from the crowd with the many types of finishes (foiling, spot UV, embossing & debossing, cast & cure holographics & more), all done in line to keep costs to a minimum.